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Up-armored cars: under the hood
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When people think of car safety features, airbags, seatbelts or anti-lock brakes likely come to mind. For the extremely wealthy, government officials, or expatriates living in high-risk areas, something more secure is often needed. To meet the demand, companies have sprung up around the world to reinforce and bulletproof cars and trucks — a practice known as “up-armoring.”
One such company is Houston-based Texcalibur Armor, which provides bulletproof vehicles and luxury armored cars to everyone from diplomats, SWAT teams and government contractors, to business executives, celebrities and high-net-worth individuals.
“The idea behind the process is to take an SUV or another car, strip it apart, and add bullet-resistant steel, composite material and ballistic glass,” said Scott Newman of Texcalibur Armor. “The end game is to put the vehicle back together so it’s discreet and nobody knows it’s armored.”
Newman estimates that the company produces 90 vehicles per year, but notes that vehicles vary substantially by where and how they are intended to be used, with 95 percent of them headed to overseas markets like the Middle East, Latin America and Africa. “When you’re in these countries and there is a disproportionate amount of wealth, you can easily become a target,” Newman said.
The price tag of a fully up-armored vehicle can vary between $45,000 to more than $100,000, not including the price of the original vehicle. The process can add an excess of 1,200 pounds and offers protection from assault rifle rounds, carjackings, fire and in the most extreme cases armor-piercing rounds and roadside bombs.
For those intrigued by up-armored vehicles, some components may seem like they have been pulled straight from a James Bond film. Rightly so because these features are on the cutting-edge of individual security. Texcalibur has provided CNBC.com with details of both standard and nonstandard features that are included in fully up-armored vehicles achieving one of its highest levels of ballistic protection, a B6. One of the most in-demand vehicles today is the Lexus LX570, according to Texcalibur, which is featured in the pages that follow. Other popular models include Chevrolet Suburbans and Toyota Land Cruisers, although in some markets pickup trucks or sedans may be more desirable, since they are less likely to draw the attention of would-be attackers.
So, what goes into a fully up-armored SUV? Read ahead to see details on some of today’s most cutting-edge features.
Armored Doors and Heavy-Duty Door Hinges
Cost: Included in B6 armoring price
One of the major features that makes an up-armored vehicle secure is the reinforced body — starting with the doors. The doors, along with pillars, posts, side panels, front quarter panels, kick panels and the rear door are armored with ballistic quarter-inch AR500 steel designed to repel blasts from the standard 7.62 x 51mm M-80 NATO rounds, which are considered standard rifle ammunition and used around the world. Heavy-duty hinges are required to support the extra load— up to 150 pounds on the doors.
Shocking Door Handles
Cost: $800
One feature that you may expect to see in a James Bond movie are electrically charged door handles, which in real life can help protect passengers from carjackings or other intruders. “If you are at a stop light, you can press that shocking door handle to stop an attack,” Newman said. With a flip of a switch, the handles can be engaged, passing a whopping 160 volts of electricity into a would-be attacker’s hands, temporarily incapacitating the intruder and allowing the target to escape. “Something like this may not make sense in the U.S., but if you’ve been to some of these more dangerous countries, a feature like this brings additional peace of mind with riding in armored vehicles,” Newman said.
Reinforced Flooring and Roofing
Cost: Included in B6 armoring price
Other large surfaces that must be reinforced to fully up-armor a vehicle include the roofing and flooring. According to Texcalibur’s specifications, the roof is fitted with a quarter-inch rigid Kevlar, while the flooring is laid with a Kevlar bomb blanket. These additions provide protection against the simultaneous explosion of two DM-51 German ordinance hand grenades, or the equivalent. Another benefit of these additions are that they’re lightweight, allowing both protection against blasts and increased maneuverability for the driver, since the car is not weighed down by additional bulk.
Smoke Screen Dispenser System
Cost: $950
Another feature offered for up-armored vehicles is a smoke-screen dispenser. When the driver engages the system, the car generates a large cloud of white smoke at the rear of the vehicle until the system is disengaged. The purpose of the system is to help the driver evade pursuing vehicles and is recommended to be used solely in extreme situations.
